Custom Aluminum Fuel Tanks for Boats

Use this product page to get an instant price on your new aluminum boat fuel tank and complete your purchase online. Our aluminum tanks are professionally designed and built to the highest industry standards.

The post below the ordering fields will explain all the details about the design, build, and customization process with a lot more information that can fit on this product page. If you have any additional questions, feel free to contact us at any time!

Get instant FREE quoting and purchasing below by filling out your tank specifications. The price will generate at the bottom with shipping options after you fill out all the tank options below. 

$0.01

The lead time for this product is approximately 3 weeks

Specify Your Requirements

Tank Shape*
Length of Tank (in)*
Width of Tank (in)*
Depth of Tank (in)*
Thickness of Tank (in)*
Aluminum Grade (5052 is most common)*
Total Number of Pickups & Returns*
Leadtime
Number of Mirrored Pair or Identical Tanks (add this qty to cart)
Tank Contents
Boat Year/Make/Model
Tank Description and Details
File Upload
File Upload
File Upload

Instructions for Ordering

  1. Read the detailed post about boat fuel tank design and construction.
  2. Identify your general tank shape.
  3. Fill out options for tank configuration.
  4. Enter maximum dimensions of the tank for length, width, depth, thickness, and alloy type.
  5. Complete your purchase online and standby to start the design & build process.
  6. We will send the 1st construction drawing for review and approval within 1-2 business days of your order.
  7. The tank will take approximately 2-3 weeks weeks to build and ship after you approve the final construction drawing.
  8. Freight delivery times are 2-6 days depending on proximity to our location.

Fuel tank installation kits and accessories available here.

Standard on all tanks:

  • Pickup tubes and 3/8″ NPT pickup ports.
  • Vent fitting with 5/8″ hose barb
  • Fill fitting with 1.5″ hose barb
  • KUS WEMA Reed-style Sending Unit (5-bolt SAE standard, 1.5″ FNPT optional)
  • Mounting tabs and lifting eyes per your specification.
  • Tab for tank bonding/grounding wire.
  • Construction and testing per ABYC/USCG requirements
  • Internal baffling requirements are automatically calculated in your price.

Options that do affect the price:

  • Choose tank thickness from 1/8″, 3/16″, or 1/4″ plate.
  • Choose material grade: 5052 or 5086.
  • Freight shipping vs local pickup.
  • Extra fittings other than standard.
  • Leadtime – choose expedited for a fee or “not in a hurry” for a discount.

Options that do not affect the price:

  • Change fill to vertical 1-1/2″ hosebarb or billet machined threaded cap.
  • Hose barb sizes

Add-ons purchased separately

This link will bring you to our fuel system parts and accessories for items you can purchase to complete your new fuel tank installation.

  • Fuel hose and hose fittings
  • Valves
  • Inspection hatches
  • Installation tools

You have the option to select Local Pickup, LTL Freight, or UPS Ground shipping. Local pickups will be charged sales tax at our physical location in St. Tammany Parish, Louisiana (8.7%) and you will be notified when your tank is complete and ready for pickup.

Freight shipping is calculated based on your receiving address and the size/weight of the tank. The freight charge will be less if you receive the tank at a commercial address. Small tanks will show a UPS ground option if available, but most boat tanks must be shipped on a pallet with our freight carrier. Freight shipping on a pallet is always safest shipping method for the tank to arrive undamaged.

We ensure that shipping costs are reconciled with the customer to guarantee a fair and precise charge. Should the actual cost be lower than what you’ve paid, a refund for the difference in shipping will be issued. Conversely, if the payment falls short, we will notify you and issue an invoice for the extra amount during the tank design phase. Our freight calculator is typically very accurate, making such adjustments infrequent.

NOTE ON TANKS 96″ OR LONGER: a length dimension of 96″ or greater incurs a $300 oversize surcharge on LTL shipping. If your tank length can be reduced to 95″, you’ll save a lot of money on shipping.

Fuel Tank Photo Gallery